Product Description
The splitting machine consists of two parts: a hydraulic power unit and a splitting gun. The ultra-high-pressure oil output from the pump station drives the cylinder to generate a huge driving force. After mechanical amplification, the splitting object can be split in a predetermined direction. The hydraulic station supplies 60Mpa hydraulic oil to the splitting gun. The splitting gun can generate tens of tons of thrust. The splitter pushes the blades to expand to both sides. The expansion force can reach hundreds of tons, thereby causing the object to split from the inside and separate. Splitting machines are mainly used for construction stone mining operations: secondary disintegration of large ores (metallic ores, non-metallic ores); partial and complete demolition operations of concrete components (cement pavements, machine tool foundations, bridges, and house components), which are in line with the traditional methods in the above fields. Compared with other operating methods, the splitting machine has a series of advantages such as simple structure, convenient operation, high operating efficiency, low cost, safety, energy saving, and energy saving management.
Technical Parameter
| Model |
Drilling diameter(mm) |
Drilling depth(mm) |
Theoretical split(t) |
Piston stroke (mm) |
Splitting time |
Wedge length(mm) |
| WIN250 |
40 |
450 |
800 |
90-200 |
10-15s |
250 |
| WIN350 |
42 |
550 |
820 |
90-200 |
10-15s |
350 |
| WIN450 |
50 |
650 |
840 |
90-200 |
10-15s |
450 |
Products Features
1. Security:
The splitter works in a controllable manner in a static hydraulic environment and will not cause any hidden dangers like blasting machines and other impact demolition and rock drilling equipment; there is no need to take complicated safety measures.
2. Environmental protection:
When the splitter is working, it will not produce vibration, impact, noise, dust, flying debris, etc., and the surrounding environment will not be affected. It can work without interference even in densely populated areas or indoors, as well as next to precision equipment.
3. Economical:
The splitting machine can complete the splitting process in a few seconds and can work continuously without interruption. It has high efficiency and low operating and maintenance costs. There is no need to take isolation or other time-consuming and expensive safety measures like blasting operations.
4. Accuracy:
Unlike most current dismantling methods and equipment, the splitting machine can accurately determine the splitting direction, splitting shape and required size of the output parts in advance, with high splitting accuracy.
5. Applicability:
The humanized appearance design and durable structure design of the splitter ensure that its use is simple and easy to learn, requires only one person to operate, is easy to maintain and has a long service life; the splitter and hydraulic pump station are very convenient to transport.
Working Principle
The splitting machine consists of two parts: a pump station and a splitter. When working, the high-pressure oil output from the pump station drives the cylinder to generate huge thrust. This force can push the middle wedge in the wedge group to move forward, and at the same time push the The reverse wedges open to both sides. This force acts on the object to be split, causing it to split in a predetermined direction. Additionally, rocks and concrete have extremely high external compressive strength but very little internal outward tensile strength, making them susceptible to cracking in a specific direction when a force is applied in that direction. The splitting machine takes advantage of this property by drilling holes into the object and inserting wedge groups to release a huge splitting force to split the object.
The hydraulic stone splitter is designed using the wedge principle to grasp the brittleness of rock and concrete - it can release great splitting force outward in a narrow hole. The high-pressure oil output from the pump station drives the oil cylinder to generate massive thrust, which operates the middle wedge in the wedge group to drive forward and stretch the reverse wedge to both sides. Therefore, the huge rocks can be easily split with a splitting machine in a few seconds, so that the hard ores can be separated from the mountains.
Applications
1. Building demolition
Demolition of reinforced concrete foundations and buildings, partial demolition of interior buildings, demolition of bridges and piers, demolition of underwater buildings, etc.
2. Construction aspects
Removal of buildings and bridges, foundation pile heads, the opening of concrete walls, expansion of culverts in water conservancy projects, excavation of foundations or rock removal on hard rocks, excavation and excavation of small rock tunnels, tunnels, and trenches, channel dredging The crushing and removal of underwater rocks or buildings, etc.
3. Emergency rescue and disaster relief
Splitting and removal of large rocks and concrete in landslides on railways and highways, removal of large rocks after landslides in tunnels in mining areas, emergency demolition and rescue of collapsed buildings after earthquakes or other emergencies, etc.
4. Mining quarries
Secondary transformation of ores, mining and splitting of marble, granite, sandstone, and other precious stones.
5. Metallurgical industry
Maintenance in steelmaking furnaces, splitting and crushing of steel slag, crushing and clearing of carbon blocks in electrolytic cells in aluminum plants or other smelting plants.
6. Highways and municipal administration
Maintenance and demolition of asphalt pavements, cement pavements and bridge decks, emergency repair and demolition work of water companies, gas companies, electric power companies communication companies, etc.
7. Other aspects
Loading and unloading of various goods in ports, stations, freight yards, mines, etc., sorting, grabbing and loading and unloading of garbage, scrap steel and other materials.
Packing & Shipping
Advantage
1. Reduce mining costs: Compared with other mining methods, the use of splitting rods can effectively reduce mining costs, because splitting rods are simple to operate and do not require a lot of equipment and workers.
2. Improve mining efficiency: Splitting rods are more flexible than traditional blasting methods because the operator can choose which splitting rod to use according to actual needs. This allows for better adaptation to changes during the mining process and increases efficiency.
3. Avoid safety risks: Traditional blasting methods are bound to have certain safety risks, and because splitting rods are manually operated, they will not bring any safety risks to workers that blasting operations may bring.
4. Reduce the impact on the surrounding environment: Traditional blasting methods will produce a lot of noise and impact on the environment, while the splitting rod will only produce a certain amount of vibration and a small amount of noise when used, and will have little impact on the surrounding environment.
Advantages of our hydraulic splitter:
The enormous splitting force of up to 600 tons
The dust-free and near-silent operation
Vibration-free
Lightweight
Precision work
Always controllable
For use in close quarters and hard-to-access places
Easy handling
Different size counter wedges and center wedges can use on the same
splitter.
Our Company
Our company was established in 2019 and is a professional company specializing in equipment products. We focus on providing high-quality equipment to customers from all walks of life and are committed to promoting the progress and development of industrial production through technological innovation and product optimization.
Since our establishment, we have always adhered to the customer-centered approach, constantly deepening our understanding of market needs, and continuously improving and optimizing our products based on customer feedback and opinions. Our equipment is widely used in construction, transportation, energy, environmental protection, and other fields, and is highly praised and trusted by customers.
Our team is composed of a group of professionals in the equipment field. They not only have rich technical knowledge and industry experience but also always maintain an innovative and enterprising spirit to provide strong support for the company's continued development.
We have achieved several major achievements and honors with our excellent product quality and service levels. At the same time, we have also accumulated rich experience and resources, laying a solid foundation for future development.
Facing the future, we will continue to adhere to technological innovation and product optimization, and continuously improve product quality and service levels to meet the evolving needs of customers. At the same time, we will also actively expand the market, seek more cooperation opportunities, and work hand in hand with more customers to create a better future.
Certification
Our team
FAQ
Q1: Warranty terms of your machine?
A1: One-year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts for the machines?
A2: Yes, of course.
Q3: What about the voltage of products? Can they be customized?
A3: Our standard voltage is 380V, 50HZ, and 3phase. The voltage can be customized according to your equipment.
Q4: Which payment term can you accept?
A4: 100% T/T( Decide according to actual situation)
Q5: How long will it take to arrange production?
A5: we can deliver the normal goods within 7-15 days. Other nonstandard electrical items we will deliver within 25-30 days.
Q6: Can you accept OEM orders?
A6: Yes, with a professional design team, OEM orders are highly welcome.
Q7: Which trade term can you accept?
A7: Available trade terms: FOB, CIF, CFR, EXW, etc.
Q8: Do you provide samples? Is it free or extra?
A8: Yes, we could offer you the sample machine. But it's not free. You need to pay for the sample and the cost of the freight.
Why you choose us:
1. We are a real factory offering products and providing free technical advice.
2. Company in business for many years and served Over 50 countries' customers.
3. All machines with CE, ISO, and SGS certificates. Machine and spindle warranty 1 year.
4. We have phone support in English, if you have any questions, you can call us, and we can give you the best solution within 24 hours.
5. Fast delivery, saves your time.
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Products Description
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